Konya / Karatay
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Enclosed Screening Machine (EXTREME571); is a next-generation, PLC-automated, enclosed screening system that combines pre-cleaning, precision cleaning, and sizing (classification) processes in a single body at pulses, cereals, and nut processing plants. It is capable of processing difficult products that conventional screens struggle to clean with 100% efficiency and completely eliminates the product's hectoliter weight (density) issues.
Working Principle: Designed to bring product quality and hectoliter weight to the exact target value, the machine synchronously manages mechanical screening and intelligent air suction (aspiration):
Air-Assisted Pre-Cleaning (Inlet Stage): The raw material entering the machine is first evenly distributed across the flaps through a distribution mechanism. With the vacuum created by the aspirator in the upper chamber, light dust, husks, and foreign materials in the product are separated from the main product mass through 2 independent suction points before reaching the screen surfaces.
Multi-Stage Screening and Sizing (Deck Stages): After pre-cleaning, the product is transferred to modular screens located in the upper, middle, and lower decks. Thanks to the screen variations in the upper and middle decks, coarse waste, large foreign materials, and broken grains are precisely screened out. On the lower deck, the product is classified into two different sizes (undersize and oversize) according to its caliber.
Separation and Hectoliter Optimization (Outlet Stage): The products separated by size on the lower deck are directed to 4 independent separation channels, one of the most distinctive features of the EXTREME571 series. A total of 6 air suction points and 10 intelligent flaps controlled by PLC precisely regulate the volume and direction of the airflow. These intelligent flaps completely vacuum out lightweight, partially filled, or low-quality grains and discharge them from the system. Precise control of the airflow ensures that the final product reaches the exact desired hectoliter weight and is bagged with zero error.
